January 1, 2009
By Ian J. Twombly
General aviation is in the midst of an avionics revolution. Like it or not, electronic flight displays are here to stay, although conventional instruments continue to serve dutifully as strong supporters. The proliferation of glass and its availability as a retrofit option are why we chose Get Your Glass as the 2008 AOPA sweepstakes theme.
The sweepstakes Piper Archer was built in late 1975, but its renaissance came about throughout 2008, culminating with a glass panel mid-year. But as the photos on these pages prove, the panel is just the beginning of the story. As in years past, the sweepstakes airplane features a gorgeous new leather interior, new paint, a newly overhauled engine, and some new airframe modifications. It took many people many hundreds of hours of work to create the finished product. It’s a product we hope you’ll agree is one of the most beautiful, most capable, most inspiring sweepstakes projects AOPA has ever done.
The airplane we now know as N208GG was one of more than 15,000 airplanes built in 1975. It began life as N7658C in Piper’s Vero Beach, Florida, factory. After a few owners and some nine years later, the sweepstakes Archer went through its first transition. A company called Zero Time bought the airplane and completely refurbished it with a new engine, avionics, paint, and interior. The company even rebranded the Archer N22ZT, for zero time. It was the first Archer the company turned over, and much of the work it did was still evident when we purchased the airplane so many years later.
We purchased N22ZT after it had gone through a number of new owners, from Pennsylvania and western New York (where it got a battle wound in the form of a scrape on the underside of the left wing) and finally to Winterset, Iowa, where we discovered it. At the time, a flying club owned the airplane, and it was being flown less and less. The members decided to sell it, and we were lucky to buy a nice airframe that needed a little tender loving care.
In November 2007, we dropped off the Archer at Oxford Aviation in Oxford, Maine. The staff at Oxford Aviation went all out. They created something that more closely resembles a luxury car than an airplane. The list of custom features inside the cabin is extensive—sidewalls; wood accents on the parking brake, flap handle, door handle, and armrests; overhead vents; overhead lamp; and finally, the seats. Oh, those seats. By incorporating more than 20 pieces of foam and leather, the skilled craftsmen at Oxford created a modern, comfortable, beautiful seat unlike any you’re likely to find in another general aviation airplane. Most striking of all, they’re black.
Oxford Aviation also designed and executed the distinctive paint scheme on the Archer. We wanted the airplane to have a modern look to go with the glass theme, and Oxford nailed it. The airplane has a pearl white basecoat with a metallic silver fade and metallic black accent stripes. Although the photographs are nice, you have to see it in person to fully appreciate the depth and character of the paint job.
While Oxford was repainting the Archer and rebuilding its interior, Penn Yan Aero in New York, was overhauling the engine. One of the reasons we chose an Archer for this project was its simplicity and everyman appeal. The Lycoming O-360-A4M illustrates those ideals well. It’s one of the most popular aircraft engines in use today, and Penn Yan Aero did a fantastic job of making it “new” again. As is standard with a Penn Yan overhaul, the accessories are all new. Penn Yan Aero even repainted the engine graphite gray to go with the paint scheme. It almost makes you want to take the cowling off all the time just to admire the engine.
Finally, in early March, the airplane went to Penn Avionics in West Chester, Pennsylvania, for the final part of its makeover. About that time, Aspen Avionics certified its Electronic Flight Display 1000 Primary Flight Display. The timing was such that the Archer features the company’s first-ever certified PFD as the centerpiece of the panel. But the PFD is just the beginning. An Avidyne EX500 multifunction display with traffic, datalink weather, charts, and a WX-500 Stormscope help complete the situational awareness. A pair of Garmin GNS 430W GPS/nav/coms drive the navigation, and an S-Tec Fifty Five X autopilot, a PS Engineering audio panel, and a J.P. Instruments engine analyzer all will make the winner’s life easy.
Penn installed part of the equipment listed above prior to Sun ’n Fun in early April, and then finished the job by AOPA’s Fly-In and Open House in early June. We were left with one of the most capable instrument panels possible, in a logically organized, clean arrangement that really does make the airplane a retrofit piece of glass art.
The result of all the hard work can be seen on these pages. N208GG went through its second rebirth to become a beautiful, highly capable, and fully equipped modern aircraft. It combines the easy flying characteristics of a great airframe with the advanced avionics from this year’s generous contributors. The panel is such that a student pilot could fly it like any other airplane, but a seasoned pilot will find it easy to operate and with capability that exceeds any other airplane of this vintage. We’d like to say thanks to all who followed along on AOPA Online, and to this year’s contributors who made the project possible. Glass is a brave new GA world, and the lucky winner of the 2008 Get Your Glass Sweepstakes will be ready to tackle it head on.
E-mail the author at firstname.lastname@example.org.
Panel work Penn Avionics 610-436-1200 www.pennavionics.com
Primary flight display Aspen Avionics 888-992-7736 www.aspenavionics.com
Multifunction display with TAS600, MLB700, CMax Avidyne 800-284-3963 www.avidyne.com
Antennas Comant www.comant.com
GNS430W, GTX327, GI-106A Garmin 913-397-8200 www.garmin.com
Navigation data Jeppesen 800-353-2107 www.jeppesen.com
EDM-800 engine analyzer JP Instruments 800-345-4574 www.jpinstruments.com
406 MHz ELT Kannad 509-290-4321 www.kannad.com
WX500 Stormscope L-3 Communications Avionics Systems 800-253-9525 www.as.l-3com.com
Kollsman magnifier One Wink, LLC 309-664-6764 www.onewinkllc.com
PMA8000B-MP3 audio panel PS Engineering 800-427-2376 www.ps-engineering.com
Fifty Five X autopilot S-TEC 800-872-7832 www.s-tec.com
Paint and airframe maintenance Oxford Aviation 207-539-4779 www.oxfordaviation.com
Door seals Aircraft Door Seals 405-470-3636 www.aircraftdoorseals.com
Wheels and brakes Cleveland Wheels & Brakes 440-937-6211 www.parker.com
Tires Goodyear www.goodyearaviation.com
Fiberglass, baggage strut Knots 2U 262-763-5100 www.knots2u.com
Wheelpants Laminar Flow Systems 386-253-8833 www.powerflowsystems.com
Windows LP Aero 800-957-2376 www.lpaero.com
Vortex generators MicroAerodynamics 800-677-2370 www.microaero.com
OEM support Piper 772-299-2900 www.piper.com
Paint Sherwin-Williams Aerospace Coatings 866-272-7366 www.sherwin-williams.com/aerospace
Replacement control surfaces Williams Airmotive 260-347-0807 www.williamsairmotive.com
Interior work Oxford Aviation 207-539-4779 www.oxfordaviation.com
Seatbelt system BAS seatbelt system 888-255-6566 www.basicinc-aeromod.com
Headrests Central Airmotive 660-885-7531 www.centralairmotive.com
Sunvisors Rosen Sunvisor Systems 800-284-7677 www.rosenvisor.com
Leather Spinneybeck 800-482-4777 www.spinneybeck.com
Metal plating service Quaker City Plating 562-945-3721 www.quakercityplating.com
Overhaul Penn Yan Aero 800-727-7230 www.pennyanaero.com
Oil cooler Aero-Classics 909-596-1630 www.aero-classics.com
Refurbished exhaust system Aerospace Welding Minneapolis 800-597-4315 www.awi-ami.com
Custom propeller paint American Propeller 530-221-4470 www.americanpropeller.com
Battery Concorde 626-813-1234 www.concordebattery.com
Baffle seals Gee-Bee Baffle Seals 800-556-3160 email@example.com
Engine mount refurb, one-piece windshield hardware Kosola and Associates 229-435-4119 www.kosola.com
Alternator, voltage regulator Plane-Power, Inc 877-934-5700 www.plane-power.com
Engine hose kit Precision Hose Technology 800-331-5946 www.aircrafthose.com
Lightweight starter Sky-Tec 800-476-7896 www.skytecair.com
Aircraft cover Bruce’s Custom Covers 800-777-6405 www.aircraftcovers.com
Aircraft manuals Essco Aircraft 877-318-1555 www.esscoaircraft.com
Headsets Lightspeed 800-332-2421 www.anrheadsets.com
Type club Piper Flyer Association 920-867-2800 www.piperflyer.org
Electronic approach plates Reader Plates 815-301-5510 www.readerplates.com
GPS messenger SPOT satellite messenger 866-651-7768 www.findmespot.com
Flight Training Editor Ian J. Twombly joined AOPA in 2003 and is an instrument flight instructor.
As the cold weather chills AOPA’s Headquarters in Frederick, many of us are inside generating new resources for flying clubs.
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