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AOPA's Win a Six in '06 SweepstakesAOPA's Win a Six in '06 Sweepstakes

Let the Game BeginLet the Game Begin

The AOPA sweepstakes project prepares to take on a life of its own It's that time again — time to start another AOPA sweepstakes project airplane on a flight plan that could have your home airport as its destination. This year, we'll be giving away a fully refurbished 1967 Piper Cherokee Six 260.

The AOPA sweepstakes project prepares to take on a life of its own

It's that time again — time to start another AOPA sweepstakes project airplane on a flight plan that could have your home airport as its destination. This year, we'll be giving away a fully refurbished 1967 Piper Cherokee Six 260. To be eligible to win, simply join AOPA or renew your membership within calendar year 2006. To earn an extra chance at winning, persuade another pilot to join AOPA (the member-get-a-member program), or sign up for automatic annual renewal of your AOPA membership. That would raise your chances of winning to something like one in 200,000. Those odds are certainly better than any of the state-run lotteries that attract millions of contestants.

In the coming months, we'll be covering the "Win a Six in '06" project in detail. You'll see the airplane transformed from a well-used, somewhat-tattered workhorse into a full-blown, concourslike restoration. Watch for regular updates in the pages of AOPA Pilot, and be sure to check AOPA's Web site for more frequent reports that will include in-progress video clips of selected upgrades. You'll also be able to view a photo gallery of our/your Six on its step-by-step journey to perfection, and read reviews of the many companies that have so generously agreed to supply us with the labor and components so necessary to seeing the job through. Contributors have earned well-deserved respect for the world-class quality of their work and products, and AOPA thanks each one in advance for its participation.

Why a Cherokee Six, you may ask. Well, several factors drove our choice. First of all, the Cherokee Six is a sturdy, simple design that's easy to fly. Unlike some of the high-performance airplanes we've given away in the past, the Six is an easy step up for less experienced pilots. It's as forgiving and stable as they come, and has a storied load-hauling capability. With useful loads in the 1,500-pound range, and full-fuel payloads running around 1,000 pounds (in the Cherokee Six 260, that is), you can tote a lot of people, bags, and cargo on 800-nautical mile nonstop trips with ease. True, early Sixes like the Win-A-Six, with their fixed gear and 260-horsepower engines, are definitely not speed demons. Figure on a 130-knot true airspeed for "high speed" cruise and you'll be in the ballpark.

But it's this combination of comparatively low speed and power — and fixed gear — that makes insuring early Sixes a fairly uncomplicated process. That's because Cherokee Sixes have exemplary safety records. Most pilots will find that the insurance bill for a Six will be a whale of a lot lower than one for just about any other six-seat single. All the more reason for us to pick a Six for 2006.

The Cherokee Six line began in 1965. From 1965 through 1977, the Piper Aircraft Co. built 1,453 of the 260-horsepower Cherokee Sixes (type designator: PA-32-260). These airplanes have carbureted, normally aspirated Lycoming O-540-E4B5 engines with 2,000-hour recommended times between overhauls (TBOs). In 1966, Piper began building fuel-injected, 300-horsepower versions of the Cherokee Six. These stayed in production until 1979; The New Piper Aircraft Co. resumed production of 300-horsepower Sixes in 2003 under the "6X" name, but no new 260-horsepower Sixes have been built for 29 years. That makes our/your sweepstakes Six a classic. Experienced plane spotters know an early PA-32-260 when they see one. Squared-off window corners, a center windshield post, a two-blade propeller, forward-facing seats, pontoon-style main-gear wheelpants, and a finned nosewheel fairing are the big markers. Of course, the forward baggage compartment and left-side double doors are also features of the Six 260, but these are common to all Cherokee Sixes — and retractable-gear PA-32s (known as Saratogas or Lances), too.

We found the Sweepstakes Six through an advertisement in Trade-A-Plane. It belonged to Stewart Cole, of Frisco, Texas, (a suburb of Dallas). He is an executive with Wells Fargo Bank. Cole started flying when he was 15 years old, and shortly thereafter bought his first airplane — a Piper Tri-Pacer. Eight years ago he was living in Fargo, North Dakota, when he bought N187KJ, a Cherokee Six 260 then based in Waco, Texas. Changing job requirements brought Cole to the Dallas area, so he based KJ at Aero Country, an airport community in McKinney, Texas. What followed were many trips to relatives in Michigan and Indiana, plus countless other flights in the Southwest United States. Cole put 200 hours on his Six in the first year of ownership alone.

Cole wanted to build a Vans RV-7, so he put his Six on the market last fall. Soon thereafter, AOPA made the deal, and I was on my way to Dallas to pick up the Six and take it to the first stop in its renaissance odyssey: Ultimate Engines, a well-known overhaul shop at Mena Intermountain Municipal Airport in Arkansas. Ultimate will be the central engine overhaul facility, and we thank the company wholeheartedly for its generous contribution to the sweepstakes Six effort.

There really is not much to say about my first flights in the sweepstakes Six. Cole gave me a brief checkout in the airplane, and then I was on my own. The airplane was a breeze to fly and, best of all, proved its look-ma-no-hands stability in cruise. After taking off from Aero Country I took up a heading, called Fort Worth Center for VFR advisories (aka flight following), and was at 5,500 feet cruising over the clear skies of northeast Texas, Mena-bound. In the next hour or so I had plenty of time to scrutinize the Six's panel. It is a mishmash of avionics from the 1960s to the present, and for the most part all of it worked. I got a kick out of the ship's Bendix/King KNS 80, a cutting-edge area navigation system from the early 1980s that was still going strong. One big exception was the autopilot — a Piper "Altimatic" that had to be original equipment. It didn't seem to want to hold a heading, let alone track a navigation signal. Two recent additions — a Garmin GNS 430 GPS/com and a J.P. Instrument EDM-700 — really stood out among the panel's rabble, and would come in handy very shortly.

Nearing Mena, I tuned in the automated weather observation system (AWOS) and learned that the ceiling had dropped to 1,500 feet. I had long since air-filed an instrument flight plan because I was in and out of cloud tops. I was cleared for the VOR/DME-A approach for a circling approach to Mena's Runway 27. Suddenly, I was very busy, dialing up the procedure on the 430, backing that up by setting up the KNS 80, and all the while hand-flying the Six's nonstandard panel. Good thing the airplane is so rock steady.

Once on the ground, I taxied up to Ultimate Engines' ramp and company owner and Chief Executive Officer Mike Wagner sauntered out to greet me. The cowling was quickly removed, and an impromptu external engine inspection began, right there and then. "Well, everything that can leak oil is leaking oil," he dryly observed. But what do you expect? The engine was only 100 hours away from its recommended TBO.

At this writing (in December 2005), the engine has been disassembled and sent out for crankshaft, camshaft, gear, and connecting rod inspection, and overhaul, and balancing. Unison Industries has offered its LASAR ignition system as a replacement for the stock engine's traditional magnetos, Kelly Aerospace has volunteered a new starter and alternator, and — best of all — Engine Components Inc. (ECi), of San Antonio, has pitched in with a set of brand-new cylinder assemblies for the aged O-540. Rapco, of Hartland, Wisconsin, has donated one of its new vacuum pumps, which feature a dipstick-style measuring device to determine wear level; American Propeller Service, of Redding, California, has received the Six's Hartzell propeller for overhaul and a "Designer Prop" paint job; and Precision Hose Technology, of Tulsa, will be donating a brand-new set of fire-sleeved engine hoses. Kosola and Associates, of Albany, Georgia, will be doing engine-mount inspection and repairs, if necessary, and Dawley Corp., of Burlington, Wisconsin, will be repairing and reconditioning the exhaust system and heater shroud.

Of course, Ultimate will be doing all the balancing and blueprinting of engine components, porting and polishing the cylinders, reconditioning the firewall, and painting the engine to match the paint scheme.

But we're getting ahead of ourselves. Stay tuned for future reports of the step-by-step refurbishment news. After Ultimate, the airplane — -soon to be re-registered as N164U (a Six for you, get it?) — will be going to LoPresti Speed Merchants for an aerodynamic clean-up (in fact, it should be there by the time you read this), then to Dial Eastern States Aircraft Painting Inc., of Cadiz, Ohio, for a snazzy new paint job designed by Craig Barnett of Scheme Designers. Then it's on to a public debut at the Sun 'n Fun Fly-In at Lakeland, Florida, from April 4 through 10. After that, the plan is for the sweepstakes Six to get its avionics and interior revival. The interior will be restyled and reupholstered by Aircraft Interiors of Memphis.

That's saying a whole lot in just a few words, but check the contributors list that accompanies this article for reference information about our partners, and be sure to check online for the very latest news, insights, and company profiles having to do with the rejuvenation of this very special airplane. In next month's issue of AOPA Pilot we'll revisit with Ultimate Engines, and delve into the overhaul process in more detail. See you then!


E-mail the author at [email protected].


Contributors

Airframe/Exterior

Aircraft cover
Bruce's Custom Covers
989 East California Avenue
Sunnyvale, California 94085
www.aircraftcovers.com

Paint application
Dial Eastern States Aircraft Painting, Inc.
Harrison County Airport
Post Office Box 106
Cadiz, Ohio 43907
740/942-2316
www.desapi.com

Paint and propeller paint design
Scheme Designers
210 Brookside Avenue
Cresskill, New Jersey 07626
201/569-7785
www.schemedesigners.com

Speed mods, cowl, landing light
LoPresti Speed Merchants
2620 Airport North Drive
Vero Beach, Florida 32960
800/859-4757
http://speedmods.com

Windshield, windows
LP Aero Plastics Inc.
1086 Boquet Road
Jeanette, Pennsylvania 15644
800/957-2376
www.lpaero.com

Avionics

Autopilot, flight director
Meggitt/S-Tec
One S-Tec Way
Mineral Wells Airport
Mineral Wells, Texas 76067
www.s-tec.com

EDM-930 engine analyzer, engine gauges
J.P. Instruments
Post Office Box 7033
Huntington Beach, California 92646
800/345-4574
http://jpinstruments.com

Electronic horizontal situation indicator
Sandel Avionics Inc.
2401 Dogwood Way
Vista, California 92081
760/727-4900
www.sandel.com

GPS/nav/coms
Garmin International Inc.
1200 East 151st Street
Olathe, Kansas 66062
913/397-8200
www.garmin.com

Multifunction display, traffic advisory system
Avidyne Corp.
55 Old Bedford Road
Lincoln, Massachusetts 01773
800/284-3963
www.avidyne.com

Remote gyro, standby instruments
Mid-Continent Instruments Co.
9400 East 34th Street North
Wichita, Kansas 67226
316/630-0101
www.mcico.com

Standby attitude indicator
Sporty's Pilot Shop
Clermont County Airport
Batavia, Ohio 45103
800/766-7897
www.sportys.com

Powerplant

Cylinders and cylinder assemblies
Engine Components Inc.
9503 Middlex
San Antonio, Texas 78217
800/324-2359
www.eci2fly.com

Engine hose kit
Precision Hose Technology
2702-D North Sheridan Road
Tulsa, Oklahoma 74115
800/331-5946
www.aircrafthose.com

Engine-mount inspection/repair
Kosola and Associates Inc.
5601 Newton Road
Albany, Georgia 31707
800/456-7652
www.kosola.com

Engine overhaul
Ultimate Engines
Mena Intermountain Municipal Airport
Mena, Arkansas 71953
479/394-5422
www.ultimate-engines.com

Exhaust system repair
Dawley Corp.
140 Industrial Drive
Burlington, Wisconsin 53105
800/338-5420
www.dawley.net

LASAR ignition system
Unison Industries, LLC
7575 Baymeadows Way
Jacksonville, Florida 32256
904/739-4000
www.unisonindustries.com

Propeller overhaul, designer prop
American Propeller Service
20208 Charlanne Drive
Redding, California 96002
530/221-4470
www.americanpropeller.com

Starter, alternator, carburetor
Kelly Aerospace
1400 East South Boulevard
Montgomery, Alabama 36116
www.kellyaerospace.com

Vacuum pump
Rapco Inc.
445 Cardinal Lane
Hartland, Wisconsin 53029
800/527-2726
www.rapco-rfs.com

Interior

Interior plastic components
Vantage Plane Plastics
3161 College
Alva, Oklahoma 73717
580/327-1565
www.planeplastics.com

Interior redesign, upholstery
Aircraft Interiors of Memphis, LLC.
441 James Rudd Road
Panola County Airport
Batesville, Mississippi 38606
662/563-9111
www.aircraftinteriors.org


A complete and updated list of contributors to the 2006 AOPA sweepstakes can be found on AOPA Online.

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